Services

CONSTRUVO Engineering brings specialized expertise to petrochemical projects with our multidisciplinary teams of process, mechanical, electrical, and instrumentation engineers who understand the complex requirements of these facilities. Our experience with diverse petrochemical technologies and processes enables us to deliver optimized solutions that enhance production efficiency, product quality, and facility safety. We maintain strong relationships with technology licensors and equipment suppliers, ensuring access to the latest innovations while managing project risks effectively throughout the development lifecycle.

Our comprehensive petrochemical services include: feasibility studies and conceptual design; process engineering and optimization; detailed facility design; equipment specification and procurement; construction management and quality assurance; piping and instrumentation systems; electrical and control systems; pressure vessel and heat exchanger design; safety systems implementation; commissioning and start-up support; operator training programs; maintenance planning; and facility upgrades and expansions. We work with all major petrochemical processes including olefins production, aromatics extraction, polymer manufacturing, and specialty chemicals production.

Safety is paramount in petrochemical facilities, and we implement a comprehensive approach to risk management throughout the facility lifecycle. Our safety program includes: process hazard analysis (PHA) during design; inherently safer design principles; layer of protection analysis (LOPA); safety instrumented systems (SIS) implementation; fire and gas detection systems; emergency shutdown systems; pressure relief and flare system design; explosion protection measures; hazardous area classification; comprehensive operating procedures; emergency response planning; and regular safety audits. We maintain certifications to international standards for safety, quality, and environmental management, ensuring compliance with all regulatory requirements.

We employ cutting-edge technologies throughout our petrochemical projects, including: advanced process simulation and modeling software; computational fluid dynamics (CFD) for equipment optimization; 3D plant design and modeling systems; digital twin technology for virtual commissioning; advanced process control (APC) systems; distributed control systems (DCS) with high-reliability architectures; wireless instrumentation networks; asset performance management systems; energy optimization software; emissions monitoring and control technologies; predictive maintenance systems; and augmented reality tools for operator training and maintenance support. These technologies enhance facility performance, reliability, and sustainability while reducing operational costs.

Our portfolio includes diverse petrochemical projects across multiple continents, including: 200,000 BPD integrated refinery complexes; ethylene and propylene production facilities with capacities up to 1.5 million tons per year; aromatics extraction units; polyethylene and polypropylene production plants; specialty chemicals manufacturing facilities; LNG liquefaction and regasification terminals; gas processing plants; sulfur recovery units; hydrogen production facilities; catalytic reforming units; hydrocracking complexes; delayed coking units; and various utility systems including steam generation, cooling water, and electrical distribution. Our experience spans from grassroots facilities to complex revamps and expansions of existing plants.